Bending 6061 T6 Aluminum Sheet

Aluminum minimum bend radii for 90 degree cold forming of sheet and plate.

Bending 6061 t6 aluminum sheet. Per the aluminum association inc. In contrast the 6061 o aluminum sheet is more suitable for bending but because it is too soft basically 6061 aluminum sheet with o soft temper is seldom used for bend. Recommended minimum bend radii for 90 degree cold forming of sheet plate temper 1 64 in. To make this easier you d start with your 6061 material in the soft t 0 state.

Aluminum where necessary 5052 h32 may be bent to 1t and 6061 t6 to 1 1 2t. The 6061t6 aluminum sheet is easy to wrinkle or crack on the side of the bent surface. The data provided on our website has been vetted to the best of our availabilities. Say you re bending 0 25 in thick 6061 t6 aluminum to a 100 degree external angle 80 degree internal angle.

6061 aluminum alloy al 6061 t6 6061 t651 6061 t4 al 6061 aluminum alloy is a general purpose structural alloy developed by alcoa in 1935. To our valued customers. This is one of the most versatile of the heat treatable family of alloys. Here the alloy is 6061 and the temper is t6 meaning the alloy has been thermally treated.

You d probably air bend by using a 3 0 in. The minimum bend radius data shown in these charts is measured to the inside of the bend. It is one of the most widely used alloys. In the annealed condition it can be used for bending since the difference between yield and tensile strength is 10 ksi and elongation is up to 18.

This site should not be used to determine if a. The 6061t6 aluminum sheet can be bent but the hardness of the t6 temper is high. When moving up to t4 and t6 tempers however bending ability tends to decrease. Since commercial sheet metal bending can be done with less concern for stresses caused during forming operation the radius can be near zero for thin sheet metal.

Material suppliers have tables that show the approximate minimum inside bend radius for the various alloys the temper condition of each and the minimum allowable inside radius at 90 degrees of bend angle. Die opening with a relieved profile. The bend radii listed are standard minimum if manufacturing for aircraft and aerospace applications. O 0 0 0 1t 1t 1t 11 2t 2t t4 0 0 1t 11 2 t21 2 3t 31 2t 4t t6 1t 1t 11 2t 21 2t 3t 31 2 t41 2 5t.

Steel american iron and steel institute 1 see aisi s fabrication guidlines for cold bending thk 6061 t6.